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Repairing the gear hanger on a Scott Addict

Following a fall, the gear hanger on this Scott Addict bike was bent beyond repair. This might seem like a frame to be thrown away, as the hanger, being designed as a fixed part by the manufacturer, cannot be removed or replaced. However, Doktorbike repaired it by rebuilding the derailleur hanger on a lathe and milling machine and securing it to the frame with a stainless steel screw and epoxy resin, making the part replaceable in the unfortunate event of a subsequent breakage.

Riparazione supporto cambio su Scott Addict

REPAIR OF BROKEN FORK

This is a very common type of damage, and the only possible repair is to re-wrap the broken part with high-strength carbon fibre.

The repair is secure and visually appealing. In the photos, you can see the broken dropout and the repaired dropout. The frame still needs to be painted to restore its original appearance.

forcellino spezzato

LIGHTWEIGHT OBERMAYER - SPOKE REPLACEMENT

The first photo shows the condition of the wheel when it arrived here: one spoke had been replaced previously, rather crudely, and obviously the wheel still had problems.

However, we were able to repair it by completely replacing the spoke and the flange.

The finished work can be seen in the last two photos: the spokes have been re-laced and the wheel is now "as good as new".

ruota lightweight obermayer posteriore - raggio sostituito male

LIGHTWEIGHT WHEEL - SPOKE REPLACEMENT

This case is very similar to the previous one: the first photo shows the condition of the wheel when it arrived at the workshop. Obviously, a spoke glued in this way cannot work properly and the wheel is affected, so it had to be completely replaced.

Once the work was completed, the difference was very clear, as can be seen from the last photos.

The wheel is now usable again.

ruota lightweight - raggio da sostituire

LEFTY ARTISANAL RIGID FORK

This fork is a rigid, handcrafted lefty, definitely not manufactured by the parent company.

A probable error in judgement on the part of the craftsman who built it meant that the lower plate area was significantly undersized in relation to the stress to which the fork is subjected. In fact, on the first ride, a crack appeared: the plate immediately began to detach from the fork body.

The only feasible solution, given the impossibility of removing the plates, was to wrap the part with new carbon fibre from the outside, in order to make it safe and usable again.

As can be seen from the last three photos, once the work was completed, there was no longer any trace of the problem.

forcella lefty artigianale - lesione piastra inferiore

FORK WITH DAMAGED TUBING

It is good practice to check the condition of the fork steerer tube from time to time.

Tightening the handlebar stem, designed for steerer tubes made of other materials, can have devastating effects on carbon; unfortunately, this is a widespread problem that occurs in all bike models.

The risk is that the steerer tube will break while the bike is in use, obviously putting the cyclist's safety at risk.

The first two photos show the condition of the steerer tube that was brought to us, while the last photo shows the steerer tube after the work has been completed.

An Ergal pin is also inserted inside, which guarantees the future safety of the steerer tube.

canotto lesionato causa serraggio manubrio

CORIMA WHEEL BROKEN SPOKE AND DAMAGE TO THE RIM ATTACHMENT

One spoke of this Corima wheel was damaged in two places: about one-third of the way along its length (starting from the rim) and where it attached to the rim itself, as can be seen in the first photo.

In this case, it was not necessary to replace the entire spoke; only the end of the spoke needed to be replaced.

The finished work can be seen in the second and fourth photos.

lesione attacco raggio-cerchio

STANDARD AND CUSTOM CARBON PROTECTORS

Carbon protectors are now available for the most popular MTB frame models: Trek, Cannondale and Specialised. The entire range is not yet available, but you can contact us for more information.

In addition, it was already possible to have custom carbon protectors for your frame when it came to us for repair; this is still feasible for less popular models.

The protectors are shaped to fit the lines of the frames perfectly and, of course, have holes for cable routing.

They are very easy to install, as all you need is some double-sided tape.

protezioni in carbonio per telai MTB - in particolare per telaio specialized epic